About Agnijet Horizontal Three Pass Steam Boiler
AGNIJET is a horizontal, three pass, fully wet back, single -flue tube, smoke tube steam boiler.
AGNIJET consists of single shell made from boiler quality plates. Inside this shell, furnace made of boiler quality plate is fitted. This furnace is surrounded by a nest of flue tubes. Water outside the furnace & flue tubes receives heat to raise the temperature of water. The water near the furnace surface and near the flue tube surfaces gets heated and moves upwards. The cooler water moves downwards.
The burner is fitted on the front refractory door. The flue gases reverse inside the combustion chamber into a set of flue tubes forming the first convection pass and further reverse inside the front refractory / ceramic wool lined door to another set of flue tubes that form the second convection pass. Thus there is one pass inside the furnace and two convection passes through the flue tubes. Mountings on this shell include stop, drain & safety valves, level gauges, level controller, etc.
Controls, instruments & safeties are complete to international standard practices. The interlocks & control logic are designed keeping in mind round-the-clock operation.
Burner control is through a burner motor positioned mounted in the control panel, which receives the signal from pressuretrol mounted on the generator. The positioned holds the modulation motor in a position which in turn allows correct quantity of fuel & combustion air to be sent to the burner using mechanical connectors/linkages.
OPERATING RANGE:
- Capacities: From 2 TPH to 20 TPH
- Pressure : From 10.54 to 21.0 Kg/cm2
- Firing fuels: Low and high calorific value coal, Bagasse, wood logs / Wood Chips, husk, biomass fuels, etc.
Superior Efficiency and CapacitySupporting steam generation at up to 17.5 kg/cm2 and 180C, Agnijet's three-pass design delivers enhanced heat exchange and thermal efficiency up to 89%. Industrial users can select capacities from 500 kg/hr to 7500 kg/hr, ensuring optimal performance for both small and large-scale operations. Flexible fuel compatibility meets diverse process requirements, reducing operational costs.
Built for Industrial ApplicationsWith a solid mild steel construction and advanced safety features, this boiler is suitable for demanding sectors like dairy, food processing, textile, pharmaceuticals, and chemicals. Customizable dimensions and color options adapt to specific site needs, while glass wool or mineral wool insulation minimizes heat loss, ensuring safe and reliable performance for more than 15 years.
FAQ's of Agnijet Horizontal Three Pass Steam Boiler:
Q: How does the Agnijet Horizontal Three Pass Steam Boiler operate?
A: The boiler utilizes a horizontal, three-pass water tube furnace system where heat from fuel combustion passes through three separate tube banks before exiting. This design maximizes heat recovery and efficiency, generating steam for various industrial processes.
Q: What industries typically use this steam boiler?
A: This steam boiler is primarily used in dairy, food processing, textile, pharmaceutical, and chemical industries, where reliable and efficient steam generation is essential for production operations.
Q: When is regular maintenance required for this boiler?
A: Routine maintenance should be carried out according to the manufacturer's recommendations, generally involving periodic inspections, cleaning, and servicing of safety components to ensure efficient and safe boiler operation.
Q: Where is the Agnijet Steam Boiler available for purchase or installation?
A: Agnijet steam boilers can be sourced from authorized manufacturers, service providers, and suppliers across India, offering customization and full technical support.
Q: What is the process for customizing boiler dimensions and specifications?
A: Customers can specify size requirements, fuel type, automation features, and color when placing an order. The manufacturer will collaborate with clients to tailor the boiler to site-specific and operational needs.
Q: How is fuel efficiency optimized in this model?
A: Fuel efficiency reaches up to 89% due to its advanced three-pass configuration and high-quality insulation, ensuring minimal heat loss and reduced fuel consumption, which varies between 3.5 kg/hr and 10 kg/hr depending on capacity and load.
Q: What benefits do the built-in safety features provide?
A: Safety features such as the pressure gauge, water level indicator, safety valve, and automatic blowdown safeguard the equipment and personnel, maintaining consistent performance and prolonging the boiler's lifespan over 15 years.