Wastepack Steam Boiler

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Wastepack Steam Boiler Specification

Style
Horizontal, Packaged

Heat Efficiency
Up to 80%

Temperature
Up to 180C (saturated steam)

Pressure
10.54 kg/cm (or as required)

Capacity
500 Kg/hr to 3000 Kg/hr

Fuel Consumption
Low, depends on fuel type and capacity

Voltage
415V

Output
Steam

Life Span
15-20 years (approx.)

Condition
New

Fuel Type
Wood / Coal / Industrial Waste

Material
Mild Steel / Stainless Steel

Part Type
Steam Boiler

Dimension (L*W*H)
Customized / As per requirement

Function
Steam Generation using waste heat

Surface Finish
Painted / powder coated

Insulation
Provided with glass wool / mineral wool

Safety Features
Equipped with pressure & temperature safety valves

Weight
Depends on model and capacity

Construction
Three-pass/smoketube design

Mounting Type
Floor Mounted

Application
Industries like chemical, textile, food processing, and more

Water Capacity
As per size and model

Control Panel
Available with manual/automatic controls

Color
Industrial Standard / Custom

Automation Grade
Automatic / Semi-automatic

About Wastepack Steam Boiler

WASTPACK, the WHRB heating product range from STEAMTHERM, can be used for a range of applications across diverse industries. Engineered for reliability, each WASTEPACK boiler is factory insulated in engine specific sizes and designs allows multiple engine exhausts to be connected to it, is user friendly and is easy to maintain.

ADVANTAGES

Reduces as well as provides greater control over energy costs
Improved thermal efficiency: up to 80%
Reduced capital cost requirements and overall lower system operating cost
Provides increased protection of the environment and aids in conservation of natural Resources

PRODUCTS FEATURES.

Smoke tube exhaust heat recovery boilers are available as per domestic & International Codes IBR.
Offers series of products for generating steam/hot water
Suitable for generator set engine fuels - gas and liquid fuel
Standard range for ease of coupling at back end of: oil engines up to 2 Mew, single Engine Capacity and gas engines up to 5 Mews, single engine capacity
High purity steam
Can support fluctuating steam requirements
Steam pressure available - 10.54, 17.50 Kg/ cm2g
Adequate safeties provided to ensure no adverse effect on Genset operation
Customized products can be offered for higher capacities/different engine fuel Exhausts
Offers series of products for generating steam/hot water

Engineered for Versatility and Safety

Designed with flexibility in mind, the Wastepack Steam Boiler suits various demanding applications, from chemicals to food processing. With floor mounting, customized dimensions, and automation options, each unit adapts seamlessly to your industry's specific needs. Advanced safety valves for pressure and temperature ensure reliable, secure operation while robust insulation and quality surface finishes protect the equipment and improve efficiency.

Superior Steam Generation Using Waste Heat

Maximize energy utilization by generating saturated steam using waste heat and alternative fuel sources such as wood, coal, or industrial waste. This steam boiler achieves up to 80% heat efficiency, making it a sustainable choice for businesses aiming to reduce environmental impact and fuel expenses, without compromising on output capacity or performance.

Custom-Built for Performance and Longevity

Each Wastepack Steam Boiler can be tailored in size, material, and surface finish to fit your space and process requirements. With a water capacity and dimensions dictated by model, it guarantees adaptability. Expect a reliable service life of 15-20 years thanks to quality construction and easy maintenance, backed by accessible manual or automatic controls for hassle-free operation.

FAQ's of Wastepack Steam Boiler:

Q: How does the Wastepack Steam Boiler generate steam using waste heat?

A: The Wastepack Steam Boiler captures waste heat from industrial processes or combustion of fuels such as wood, coal, and industrial waste. This heat raises water temperature inside the boiler, converting it to saturated steam through a three-pass/smoketube system, maximizing thermal efficiency.

Q: What industries can benefit from using the Wastepack Steam Boiler?

A: Industries such as chemical, textile, and food processing benefit most, but its flexible design and fuel options make it suitable for a range of other industrial applications requiring reliable, efficient steam generation.

Q: When should you choose automatic versus semi-automatic automation grade?

A: Choose an automatic grade for operations requiring minimal manual intervention and precise control, while the semi-automatic option is ideal for processes that benefit from operator oversight and manual adjustments.

Q: Where are Wastepack Steam Boilers typically installed?

A: These boilers are floor-mounted and are typically installed in industrial environments, customized to fit available plant space and infrastructure. The dimensions can be adjusted based on specific requirements.

Q: What process and safety features are integrated into this steam boiler?

A: Safety is ensured through pressure and temperature safety valves, robust insulation using glass wool or mineral wool, and a control panel for monitoring. The three-pass/smoketube design increases efficiency and supports stable steam production.

Q: How does customizing the dimensions or material benefit users?

A: Custom dimensions and material selections allow users to optimize the boiler's fit and durability for their facility's layout and process demands, improving installation efficiency, longevity, and risk mitigation against corrosion or wear.

Q: What are the benefits of using this steam boiler in terms of cost and efficiency?

A: The Wastepack Steam Boiler reduces fuel expenses by utilizing waste heat and alternative fuels, boasts heat efficiencies up to 80%, and delivers long-term reliability with low operating costs, ultimately enhancing operational profitability.

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